Installation/Set-Up Challenges for Non Ferrous Flanges

Non-ferrous flanges, such as those made of materials like brass, copper, or aluminum, come with their own set of installation challenges. Some common challenges include:

1. Galling: Non-ferrous materials are more prone to galling, which is a form of surface damage that can occur during installation due to friction between the mating surfaces. Proper lubrication or special coatings can help prevent galling.

2. Sealing: Non-ferrous flanges may require special gaskets or sealants to ensure a proper seal, as the softer nature of these materials can make achieving a tight seal more challenging compared to ferrous flanges.

3. Corrosion: While non-ferrous materials are generally more corrosion-resistant than ferrous materials, they can still corrode under certain conditions. Proper selection of materials and surface treatments is important to prevent corrosion and ensure the longevity of the flange.

4. Mechanical Properties: Non-ferrous materials have different mechanical properties compared to ferrous materials, such as lower strength and hardness. Care must be taken during installation to avoid over-tightening or other actions that could lead to deformation or damage.

5. Thermal Expansion: Non-ferrous materials generally have higher thermal expansion coefficients compared to ferrous materials. This means that proper allowances should be made for thermal expansion and contraction during installation to avoid issues such as leaks or loose connections.

To address these challenges, it is important to follow manufacturer recommendations for installation, use proper tools and techniques, and consider factors such as material compatibility, surface preparation, and environmental conditions. Additionally, consulting with experts or seeking advice from manufacturer technical support can help overcome installation challenges and ensure the successful operation of non-ferrous flanges.